Y3115CNC7 Gear Dry Cutting CNC Hobbing Machine

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asked Jan 19, 2023 in 3D Segmentation by netcec001 (677,960 points)
Zhejiang TOMAN Intelligent Technology Co.,Ltd. is a high-tech group company , mainly engaged in the research and development,manufacturing and service of Gear Automation Equipment, Bearing Automation Equipment, Intelligent Components, Industrial Internet application and system integration based on 4.0.

 

 

TOMAN has been in the pursuit of high performance, comprehensive intelligent CNC Hobbing Machine with simple and compact structure.

As a new generation of best selling machine, it realizes high efficient production,high-precision hobbing process.

 

 

 

 

 

Y3115 CNC7

 

 

7 Axis-CNC Hobbing Machine

 

 

FANUC numerical control system and servo drive, system reliability, simple operation

 

 

 

Ideal for Hobbing Small Gears

 

 

Automatic loading/unloading material device

 

 

 

An Engery Saving and Complete Hobbing Machine

 

 

3115 Dry Cutting CNC Hobbing Machine

 

 

 

 

 

 

 

 

 

 

 

Max. Workpiece Diameter:  Φ150 mm

 

 

 

 

Max. Module:  4

 

 

 

 

 

 

 

 

Application

 

 

Transmission gear

 

 

Geared Motor of New Energy Vehicle

 

 

Compact Reduction Gear

 

 

Motorcycle Gear

 

 

Main Technology Parameter

 

 

 

 

 

 

 

CNC hobbing machine

 

 

 

 

Unit

 

 

 

 

TMY3115

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wet hobbing/Dry hobbing

 

 

 

 

 

 

Maximum workpiece diameter

 

 

 

 

mm

 

 

 

 

Φ150

 

 

 

 

 

 

Maximum module

 

 

 

 

mm

 

 

 

 

4

 

 

 

 

 

 

Worktable surface diameter

 

 

 

 

mm

 

 

 

 

Φ150

 

 

 

 

 

 

Hob maximum assemble diameterx length

 

 

 

 

mm

 

 

 

 

Φ110x180

 

 

 

 

 

 

Horizontal distance between hob center and worktable center

 

 

 

 

mm

 

 

 

 

15-155

 

 

 

 

 

 

Maximum hob axial movement amount

 

 

 

 

mm

 

 

 

 

150

 

 

 

 

 

 

Hob head slide travel (Z axis displacement)

 

 

 

 

mm

 

 

 

 

190-490

 

 

 

 

 

 

Max. swiveling angle of the hob head

 

 

 

 

Deg

 

 

 

 

±45°

 

 

 

 

 

 

Hob spindle motor power

 

 

 

 

KW

 

 

 

 

7.5

 

 

 

 

 

 

Maximum hob spindle rotate speed(B axis)

 

 

 

 

rpm

 

 

 

 

1500/2000

 

 

 

 

 

 

Maximum worktable rotate speed(C axis)

 

 

 

 

rpm

 

 

 

 

250/300

 

 

 

 

 

 

Radial feed speed(X axis)(stepless)

 

 

 

 

mm/min

 

 

 

 

1-2000

 

 

 

 

 

 

Radial maximum rapid moving speed(X axis)

 

 

 

 

mm/min

 

 

 

 

8000

 

 

 

 

 

 

Axial feed speed(Z axis)(stepless)

 

 

 

 

mm/min

 

 

 

 

1-2000

 

 

 

 

 

 

Axial maximum rapid moving speed(Z axis)

 

 

 

 

mm/min

 

 

 

 

8000

 

 

 

 

 

 

Tangential travel feed speed(Y axis)(stepless)

 

 

 

 

mm/min

 

 

 

 

1-1000

 

 

 

 

 

 

Tangential maximum rapid travel speed(Y axis)

 

 

 

 

mm/min

 

 

 

 

3000

 

 

 

 

 

 

 

 

 

 

Standard Configuration

 

 

 

 

 

 

 

Hob arbor assembly ( Φ32)

 

 

 

 

hydraulic system

 

 

 

 

 

 

Hob arbor automatic clamping device

 

 

 

 

 NC controller system

 

 

 

 

 

 

Workpiece automatic clamping device

 

 

 

 

 NC data memory card

 

 

 

 

 

 

Spindle positioning

 

 

 

 

Operational software

 

 

 

 

 

 

Fully-enclosed safeguards

 

 

 

 

 Residual-current circuit breaker

 

 

 

 

 

 

Woking light

 

 

 

 

Hands action button

 

 

 

 

 

 

Three colour lights indicate machine status

 

 

 

 

RS232C connector

 

 

 

 

 

 

Workpieces counter

 

 

 

 

Air conditioner for electric cabinet

 

 

 

 

 

 

Main spindle ampere meter

 

 

 

 

Chip conveyor

 

 

 

 

 

 

Chip cart

 

 

 

 

Automatic lubrication system

 

 

 

 

 

 

Cutting oil tank (Wet hobbing )

 

 

 

 

Mist collector

 

 

 

 

 

 

Cold spray gun (Wet hobbing )

 

 

 

 

The sizing block for machine adjustment

 

 

 

 

 

 

 

 

 

 

Optional Configuration

 

 

 

 

 

 

Automatic loading/unloading material device

 

 

 

 

Workpiece clamping

 

 

 

 

 

 

Automatic material storage

 

 

 

 

Workpiece rough locator device

 

 

 

 

 

 

Deburring device

 

 

 

 

Automatic tooth align device

 

 

 

 

 

 

Independent hob adjustment device

 

 

 

 

Oil cooling device

 

 

 

 

 

 

Hob arbor assembly:(metric system:Φ10,  Φ13,  Φ22, Φ27, Φ40),(Inch system: Φ16, Φ22.225, Φ26.988, Φ38.1)

 

 

 

 

 

 

 

 

 

 

 

 

Key Features

 

 

1. With the full CNC system 7 axis and 4 axis linkage, using the generating method principle, to achieve indexing and differential compensation movement by the CNC system electronic gearbox function, and produce Cylindrical Spur Gear, Helical Gear, Small Tcone Tooth, Drum Tooth, Spline, Worm Gear, Sprocket and other teeth processing.

 

 

2. Adopted modular design, each functional components can be quickly combined into models with different functions, to meet the customer personalized, fast delivery requirements.

 

 

3. Easy to access and maintenance components with combining the hydraulic, lubricating and pneumatic components onto the machine tool.

 

 

4. Has fault self-diagnosis, spindle overload automatic monitoring and alarm protection functions etc.

 

 

5. Customers can purchase automatic loading and unloading device, automatic bin, deburring device and rough positioning device according to the processing needs.

 

 

6. The dual-station loading and unloading manipulator design of the processing position and the replacement position, compact and reliable structure, which saves the loading and unloading time to the greatest extent, and realizes less and unmanned processing, to improve the processing efficiency of the machine tool.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  https://www.tomanmachines.com/small-gear-hobbing-machine/

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