High Precision Customized Metallized Ceramic Insulator

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asked Jan 13, 2023 in 3D Segmentation by netcec001 (677,960 points)
High Precision Customized Metallized Ceramic Insulator

 

 

 

Metallized ceramic insulator plays a very important role in many different vacuum devices because of their remarkable electrical, mechanical and thermal properties. We are able to produce a variety of customized vacuum ceramic components according to customers' drawing or specification, like metallized ceramic tube, metallized ceramic substrate, metallized ceramic discs, metallized ceramic ring and so on.

 

 

We offer a selection of types of metallization to meet different needs from different customers, the main metallization types included as following:

 

 

1. Raw ceramic body + silver plating.............................................................................2. Raw ceramic body + copper plating

 

 

3. Raw ceramic body + Tin Plating................................................................................4. Raw ceramic body + Mo/Mn metallization

 

 

5. Raw ceramic body + Mo/Mn ( W) metallization + nickel plating................................6. Raw ceramic body + W metallization + gold plating

 

 

We are capable to supply a diversity of metallized ceramic part from general tolerance to high precision ones via fine grinding, CNC machining, etc. secondary processes. Also, we can provide a prototyping service with a very small quantity batch.

 

 

 

 

 

 

Technical Key Parameters of metallized ceramic insulator

 

 

 

 

 

 

 

 

 

Leak Rate

 

 

 

 

≤1x10-11Pa.m3/s

 

 

 

 

Metal Layer Tensile Strength

 

 

 

 

≥120Mpa

 

 

 

 

 

 

Volume Resistivity

 

 

 

 

≥108Ω•cm

 

 

 

 

Coefficient of Thermal Expansion

 

 

 

 

(6.5 ~ 8.0) × 10-6 /°C

 

 

 

 

 

 

Insulation Strength

 

 

 

 

≥20kV/mm (D•C)

 

 

 

 

Dielectric Constant

 

 

 

 

9~10(1MHz, 20°C)

 

 

 

 

 

 

Cosmetic Quality:1. No cracks, no bubbles; 2. Evenly distributed glaze; 3. No contamination

 

 

 

 

 

 

The application of metallized ceramic insulator:

 

 

It's widely used in vacuum interrupter, vacuum capacitors/Thyristors, power grid tubes, traveling wave tubes, surge arrester tube and so on.

 

 

 

 

 

Main manufacturing flow chart

 

 

  

 

 

We have in-house comprehensive of production equipment for metallized ceramics from shaping to electroplating. It helps us to make the dimensional consistency very well. Also, helping us to offer a competitive price.

 

 

 

 

 

 

 

 

FAQs (Frequently Asked Questions): 

 

 

 Q 1. Is it available to provide customize products?

 

 

A: We always support custom-made demand as per different dimensions, design and metallization and plating. 

 

 

Q 2. When can I get the price?

 

 

A: We regularly quote within 24 hours after we get your inquiry.

 

 

Q 3. How long does the whole procedure being worked out?

 A: After you place an order, the manufacturing time is about 25 working days. 

 

 

Q 4. What about transportation and delivery date?

 A: Normally we use Int`l express by our forwarder, or with client`s account number.  It is about 3~5 working days.

 

 

Q 5. How to ensure quality?

 

 

A: The dimension out of any batch will be carried out sampling inspection per International AQL standard. 100% cosmetic inspection will be done. 

  https://www.industrialcerams.com/metallized-ceramic-insulator/

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