IMPROVED LASER CUTTING AND BENDING PRODUCTION LINE
At MRF we have always relied on our own innovations and designs and our own methods of fabrication. Additionally, we are committed to customising products according to our customers' needs whilst, at the same time, providing quality employment in our country and protecting the environment. It was decided that the time was right to take a qualitative leap forward that would allow us to improve our vocation and manufacturing ability and strengthen our progressive commitment to industry 4.0.Get more news about laser cutting line,you can vist our website!
These commitments as outlined above have encouraged us to make the biggest machinery investment in the last decade and has involved acquiring an automated laser-cutting production line that seamlessly integrates with our new press brake machine both of which were supplied by the renowned Japanese manufacturer AMADA through its subsidiary company Amada Ibérica Machinery.
This new machinery allows us not only to improve our time and cost efficiency but also to improve our capabilities in our main production line (rear frames, locks, locking gear, hinges and other bodywork components). At the same time this investment seeks to increase our flexibility allowing us to work with other industrial sectors, for example, 'Renewable Energy' which is an area where we want to increase our presence by working with new clients.
We have proceeded to change our laser technology by replacing our CO2 laser cutting machine with a new laser machine that utilises fibre technology. This system comprises a 3 Kw laser powered machine (model ENSIS 3015J) an automated Storage Tower (model ASF3105EU Tall) that is 7m High with a capacity to store 40 tons of sheet metal in 14 different positions, and a third Pallet Changer that works as an OUTPUT STATION. This automated storage and loading system allows vertical storage of the sheet metal which optimises the factory workspace and facilitates the handling of the material.
Additionally, we have incorporated a new Amada CAD/CAM software bundle (the BLANKING SOLUTION PACK) to help us programme and optimise our cutting process as it allows us to generate laser CNC programmes direct from 3D designs. This software allows direct connectivity with our technical office and it is also adapted to the controls of our laser machine enabling more reliable manufacturing of the blank parts and to improve the quality of downstream processes such as bending and welding.