Everything You Need To Know About Perforated Sheet Metal
From assembling to tungsten inert gas (TIG) welding, sheet metal fabrication techniques can be hard to keep track of. To help you understand the ins and outs of these methods, Kaempf & Harris is breaking down the basics of a newer skill, perforating:To get more news about perforated metal cladding, you can visit boegger.net official website.
What is perforation?
It is the process of manually or mechanically stamping or punching to create a pattern of holes, slots, or decorative shapes, as depicted in the image above.
According to Metalex, a metal manufacturer in Libertyville, Illinois, sheet metal fabricators use stainless steel, cold-rolled steel, galvanized sheet metal, brass, aluminum, tinplate, copper, titanium, and plastic for this fabrication technique.
Which industries use perforated metal?
The following industries use this technique for various projects:
Architecture: Infill panels, sunshade, cladding, column covers, metal signage, site amenities, and fencing screens
Automotive: Air filters, oil filters, silencer tubes, radiator grilles, running boards, flooring, motorcycle silencers, ventilation grids, and tractor engine ventilation
Chemical and energy: Filters, centrifuges, drying machine baskets, battery separator plates, water screens, gas purifiers, liquid gas burning tubes, mine cages, and coal washing
Construction: Ceiling noise protection, acoustic panels, stair treads, pipe guards, ventilation grilles, sun protection slats, facades, and sign boards
Food and beverage: Beehive construction, grain dryers, wine vats, fish farming, silo ventilation, sorting machines, fruit and vegetable juice presses, cheese molds, baking trays, and coffee screens
Material development: Glass reinforcement, cement slurry screens, dyeing machines, textile printers and felt mills, cinder screens, and blast furnace screens
When was perforated metal first used?
The process has been around for more than 150 years. In the late 19th century, metal screens were used as an efficient means of separating coal. However, the first perforators were laborers who would manually punch individual holes into the metal sheet.
This proved to be an inefficient and inconsistent method, which led to the development of new techniques, such as using a series of needles arranged in the desired hole pattern. Modern methods include using machines and technology, like rotary pinned perforation rollers, die and punch presses, and laser perforations.